The term masterbatch or color granules refers to plastic additives in the form of granules. They are also called "polymer-bound additives". The density is higher than pure LDPE granules. They are added to the natural plastic (raw polymer) to color it or to change its properties.
Compared to pastes, powder or liquid additives, masterbatches increase process reliability and are very easy to process.
There are basically three types of masterbatches:
Color masterbatches
These are used to color plastic products. Depending on the quantity added, translucent, transparently colored or opaque qualities can be produced.
Additiv masterbatches
Ensure certain properties of the end products. These are the most common properties:
UV-Stabilsierung
Increases UV resistance. Different products and concentrations result in the product desired by the customer.
Flame retardant
Depending on the film thickness, different concentrations are used to create fire protection class B1 or B2 according to DIN 4102 and EN 13501-1.
Antistatik
To improve the natural surface electrical resistance of PE.
Antiblock
The addition of antiblock masterbatch in extruded film prevents blocking during take-up, regulates the slip and antistatic properties of additive films, enables smooth unwind from the roll and improves the film converting process at the converter and end user.
Slip
Added to achieve excellent gliding effect. It can be combined with anti-blocking masterbatches to reduce adhesion between surfaces and the film itself.
Antislip
>Used for high performance polyethylene bag applications that require good anti-blocking properties combined with a high coefficient of friction and anti-slip properties.
Combinations Masterbatches
These contain both colorants and additives.
The term "masterbatch" probably originated from a generalization of the process used in rubber production. In the past, only the master was allowed to produce highly concentrated and therefore expensive mixtures (=batches) for later dilution. They were the mixtures of the master (= masterbatches).
They are also called color/additive/combi concentrates in the German industry colloquial language.
natural transparent - straight edges and neatly trimmed - without slip - 400 linear meters/roll - wound on a cardboard tube with a 76 mm core -
10.019
310 Ro.
50
0
70µ
LDPE
Flat Bags
natural transparent - with slip - 1 side, 1 color "BLUE" printed, bottom edge of print 30 mm above weld seam -
77.739
9.875 St.
180
410
100µ
LDPE
Flat Bags
natural transparent - with lubricant - S. welding - 1A product -
10.012
7.500 St.
235
280
180µ
LDPE
Flat Bags
Natural transparent - without slip -
77.504
700 St.
240
400
100µ
LDPE
Flat Bags
natural transparent - with antistatic agent - specific surface resistance less than or equal to 10 to the power of 11 square Ohm -
77.093
150 St.
1.000
1.600
90µ
LDPE
Flat Bags
natural transparent - without slip - S.welding - 50 pieces in a small box -
74.882
300 St.
1.000
1.800
80µ
LDPE
Folded Films on roll
Natural - with antistatic agent according to TRGS 727 - fire protection film - flame-retardant according to DIN 4102 - CAT B1 - 30 meters on the roll - cardboard tube 76 mm core
76.001
1 Ro.
3.600
0
160µ
LDPE
Folded Films on roll
natural transparent - 4000/2000 mm - 50 running meters per roll - wound on a core with a 76 mm cardboard core - roll weight approximately 28 kg -
76.769
2 Ro.
4.000
0
150µ
LDPE
Film Cuts
natural transparent - needled -
10.017
35.400 St.
280
280
100µ
LDPE
Tubes
Natural transparent - no additives - 150 linear meters/roll - wound on a cardboard tube with a 76 mm core - roll weight approximately 3 kg
77.064
28 Ro.
50
0
200µ
LDPE
Tubes
Natural transparent - with slip - 250 linear meters/roll - wound on a cardboard core with a 76 mm core -
77.942
7 Ro.
400
0
150µ
LDPE
Tubes
natural transparent - without lubricant - 100 meters on the roll - cardboard tube with roll core 76 mm - roll weight approx. 33 kg -
1.346
1 Ro.
1.750
0
100µ
LDPE
Box Hoods
Black, opaque, and UV stabilizer - Base dimensions 300 + 300 mm - assembled height 480 mm - in small boxes with inner bags -
76.868
200 St.
600
640
100µ
LDPE
Roundliner
natural transparent - with lubricant - diameter 320 mm - height 600 mm -
76.509
1.750 St.
515
630
50µ
LDPE
Flat Bag with side g
grey transparent coloured - with 240 mm inserted side fold - with S.welding -
1.242
1.000 St.
960
1.000
100µ
LDPE
Flat Bag with side g
blue transparent dyed - with 280 mm inserted side fold - With S.welding -
1.239
890 St.
1.140
1.200
100µ
LDPE
Flat Bag with side g
yellow transparent dyed - with 280 mm inserted side fold - With S.welding -
1.240
1.080 St.
1.140
1.200
100µ
LDPE
Flat Bag with side g
Natural transparent - with antistatic agent - with 275 mm inserted side fold - Specific surface resistance 10 to the power of 10 Square O
76.784
550 St.
1.300
1.000
90µ
LDPE
Flat Bags
Black opaque colored - conductive - surface resistance 10h6 square ohms - bundled in packs of 25 - with adhesive label "Warning"
77.698
5.000 St.
780
800
50µ
LDPE
Flat Bags
black colored - conductive - specific surface resistance less than or equal to 10 to the power of 7 square Ohm
77.340
1.910 St.
810
1.050
200µ
VFO
Flat Film/Tubes on r
Composite film inside black outside white - wound on rolls of 500 m - cardboard tubes with 76 mm core diameter -
10.014
3 Ro.
600
0
110µ
Trade only with traders.
Polymer-Synthese-Werk GmbH
47495 Rheinberg/Germany
Manufacturer of bags, films and tubes made of LDPE, MDPE and PP.