History Polymer Synthese Factory


Logo Polymer
Polymer at Mülheim/Ruhr

1950

Foundation of the company Polymer Synthese Werk Rudolf Klaus &Co. KG by Rudolf Klaus in Mülheim/Ruhr. A technical production plant with completely new manufacturing processes had to be planned and built to process the raw material "polyethylene" that was available at the time. With the construction of the plant, new paths had to be explored. Since work was being done in a still unknown production area, setbacks were inevitable. But thanks to Rudolf Klaus many years of industrial experience as an employee in large chemical plants, the hard work on the construction led to success. Not only did industrial processes for the production of the raw materials have to be developed, but also the machines for the film production. Consequently, new machines were designed and built in collaboration with the chemical, mechanical and electrical industries.

Image

1951

In 1951 the first film processing systems were delivered. Founding of the Polymer Synthese Factory GmbH. Production started with four employees. The daily production was initially 100 kg or 10,000 running meters. The economic upswing in the years after the currency reform gave the new plastic access to new packaging areas in the chemical industry due to its outstanding, hitherto unknown excellent properties. This marked the start of the companys ascent and the progressive expansion of production.

Hansastrasse in Mülheim

1956

In 1956, a former leather factory with a floor space of 2,000 square meters was added in the immediate vicinity of the company in Mülheim/Ruhr Hansastrasse. As a result, production could be increased significantly. The number of employees increased to 60, the daily production to 1,000 kg. With the increasing interest in the new film, the market showed an ever-increasing demand. The raw material manufacturers also brought better and better qualities, new raw material types and larger quantities onto the market.
New building in Orsoy

1962

At the end of the 1950s it was clear that the production facilities in Mülheim/Ruhr were not sufficient. In 1960, a plot of land in Rheinberg/Orsoy with an area of 20,000 square meters was acquired. The good location directly on the Rhine with good transport connections were decisive. The construction work lasted almost 2 years. The resettlement took place on March 1, 1962. The production program was constantly expanded. In addition to LDPE, HDPE and PP, polysterol and polyamide have now also been processed. The number of employees increased to 180, the daily production to 5,000 kg.
Roll winding machine

1970

In 1970, the Polymer-Synthese-Factory GmbH was established in response to the company's continuous growth and the increasing scale of its business operations. The expansion of the company had created a need for a new organizational structure that could accommodate its growing production activities and support further development. At the same time, demand for the company's products continued to rise rapidly, creating new opportunities for expansion and increasing the need for greater manufacturing capacity. To meet these growing requirements, the company invested in the acquisition of the latest film extrusion technology available at the time. The introduction of these modern extrusion lines significantly improved production efficiency and enabled larger quantities of film to be manufactured within the same period. As a result of these investments and the continued growth in demand, daily production output could once again be substantially increased. The establishment of Polymer-Synthese-Factory GmbH, combined with the modernization of the production facilities, represented an important milestone in the company's development. It strengthened the company's ability to respond to the expanding market, meet customer requirements more effectively, and lay the foundations for further growth in the plastics processing industry.

Fire in 1977

1977

On March 4, 1977, a devastating fire destroyed the entire factory site, reducing the production facilities and all machinery to their foundations. The fire caused extensive damage to the premises, leaving the factory completely unusable and bringing all production operations to a standstill. Fortunately, no production activities were taking place at the time the fire broke out, meaning that no personal injuries were reported. Following the fire, the site was cleared of debris and the necessary clean-up work was carried out. Immediately after these operations were completed, reconstruction began without delay, marking the first step toward rebuilding the factory and restoring its production capabilities.

New production building

1985

Following the death of company founder Rudolf Klaus in 1985, the management of the company was taken over by his sons, Axel-Uwe Klaus and Holger Klaus. This marked an important transition in the company's history, as the next generation assumed responsibility for its continued development and future direction. Under their leadership, the company underwent a strategic realignment of its production activities. The processing of polystyrene and polyamide was discontinued, allowing the business to concentrate its resources on other areas of plastics manufacturing. At the same time, production capacity for low-density polyethylene (LDPE) was systematically expanded through the installation of new extrusion lines. These investments strengthened the company's capabilities in LDPE processing and reflected its decision to focus on this area of production. The changes represented a significant step in the company's development, reshaping its product portfolio and establishing a more specialized production structure under the management of the second generation of the Klaus family.

Start of TT production

1992

The commissioning of a new production line marked another important milestone in the company's development and represented a step toward expanding its product portfolio into specialized industrial applications. The new line was designed for the manufacture of trash compactor boxes, which combined polyethylene with corrugated cardboard to create a material solution tailored to the specific requirements of the aviation industry. By bringing together the properties of these two materials, the company developed a product intended for use in applications where functional performance, practicality, and efficient waste handling were essential. The polyethylene component provided a durable, moisture-resistant surface, while the corrugated cardboard offered a lightweight structure suitable for the intended application. The combination of these materials made it possible to manufacture specialized components for aircraft waste-compaction systems. The introduction of this production line demonstrated the company's ability to adapt its plastics processing expertise to the needs of a highly specialized market. It also illustrated the potential of combining different materials to develop innovative products for demanding industrial customers. With this expansion, the company broadened its manufacturing capabilities beyond conventional plastic film production and established an additional area of activity focused on customized solutions for the aviation sector.